LAMINATION
A laminated material is made up of several layers of different materials joined together.. In flame lamination, the union is achieved by melting the surface of a polyurethane or polyethylene foam through the application of fire, which makes it adhesive.
The foam works as an adhesive, giving softness and comfort to the material as well as technical properties such as being flame retardant, anti-fogging, thermally insulated, acoustically insulated, etc.
FLEXIBILITY AND PRODUCTIVITY: 2 PRODUCTION UNITS
Sonatex laminating machines are equipped with double burners, so we can adhere up to three materials in a single process, which results in higher productivity, product regularity, and less waste.
Line adapted for large productions
Line adapted for short series and prototyping
Productivity: 15,000 m/l / shift
Useful width:
2.20 meters
Double burners
CUTTING EDGE TECHNOLOGY
OPTIMIZED GAS AND AIR SUPPLY SYSTEM
The maintenance of a correct gas and air mixture guarantees uniform combustion and greater regularity of the finished product.
IN-HOUSE BURNER DESIGN
The burner design facilitates flame regularity across the entire width of the material, resulting in homogeneity of its properties across the entire width of the sheet.
ACCUMULATORS
They reduce the number of stops in the process, which provides greater regularity and reduces waste.
FOAM WELDER
Allows the joint between foam rolls to be similar to the foam joints themselves, which reduces waste compared to overlapping joints.
ALIGNMENT CONTROL
Allows better utilization of raw materials to the edge, maximizing usable width.
TENSION CONTROL
Uniform tension throughout the process minimizes defects such as orange peel or the shingle effect.
ACCUMULATORS
They reduce the number of stops in the process, which provides greater regularity and reduces waste.
ALIGNMENT CONTROL
Allows better utilization of raw materials to the edge, maximizing usable width.
TENSION CONTROL
Uniform tension throughout the process minimizes defects such as orange peel or the shingle effect.
ALIGNMENT CONTROL
Allows better utilization of raw materials to the edge, maximizing usable width.
TENSION CONTROL
Uniform tension throughout the process minimizes defects such as orange peel or the shingle effect.
ACCUMULATORS
They reduce the number of stops in the process, which provides greater regularity and reduces waste.
IN-LINE
THICKNESS CONTROL
Allows verification that all manufactured material complies with the thickness specifications defined for the product.
ARTIFICIAL VISION
Allows for perfectly identifying the location of all possible defects for their correct elimination or marking as appropriate, minimizing the risk that they may reach the customer unidentified.
Loosening/Revising machines
We have 4 inspection units with robotic support technologies that facilitate the handling and preparation of our workers as well as an optimal coordination and association with our defect identification systems by artificial vision of the pre-rolling process.