LAMINATION

A laminated material is made up of several layers of different materials joined together.. In flame lamination, the union is achieved by melting the surface of a polyurethane or polyethylene foam through the application of fire, which makes it adhesive.

The foam works as an adhesive, giving softness and comfort to the material as well as technical properties such as being flame retardant, anti-fogging, thermally insulated, acoustically insulated, etc.

FLEXIBILITY AND PRODUCTIVITY: 2 PRODUCTION UNITS

Sonatex laminating machines are equipped with double burners, so we can adhere up to three materials in a single process, which results in higher productivity, product regularity, and less waste.

Line adapted for large productions

Line adapted for short series and prototyping

Productivity: 15,000 m/l / shift

Useful width:
2.20 meters

Double burners

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CUTTING EDGE TECHNOLOGY

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OPTIMIZED GAS AND AIR SUPPLY SYSTEM

The maintenance of a correct gas and air mixture guarantees uniform combustion and greater regularity of the finished product.

IN-HOUSE BURNER DESIGN

The burner design facilitates flame regularity across the entire width of the material, resulting in homogeneity of its properties across the entire width of the sheet.

ACCUMULATORS

They reduce the number of stops in the process, which provides greater regularity and reduces waste.

FOAM WELDER

Allows the joint between foam rolls to be similar to the foam joints themselves, which reduces waste compared to overlapping joints.

ALIGNMENT CONTROL

Allows better utilization of raw materials to the edge, maximizing usable width.

TENSION CONTROL

Uniform tension throughout the process minimizes defects such as orange peel or the shingle effect.

ACCUMULATORS

They reduce the number of stops in the process, which provides greater regularity and reduces waste.

ALIGNMENT CONTROL

Allows better utilization of raw materials to the edge, maximizing usable width.

TENSION CONTROL

Uniform tension throughout the process minimizes defects such as orange peel or the shingle effect.

ALIGNMENT CONTROL

Allows better utilization of raw materials to the edge, maximizing usable width.

TENSION CONTROL

Uniform tension throughout the process minimizes defects such as orange peel or the shingle effect.

ACCUMULATORS

They reduce the number of stops in the process, which provides greater regularity and reduces waste.

IN-LINE
THICKNESS CONTROL

Allows verification that all manufactured material complies with the thickness specifications defined for the product.

ARTIFICIAL VISION

Allows for perfectly identifying the location of all possible defects for their correct elimination or marking as appropriate, minimizing the risk that they may reach the customer unidentified.

OUR MATERIALS

Tejidos laminables/foamizado
Accrochant
Barrera antifuego
Barrera textil
Charmes
Fibra de vidrio
Fieltro FMT
Guata
Film
Malla
Marquisete
TNT
PVC
Tejido 3D
Trencilla
Espumas laminables/foamizado
Espuma de Poliuretano
NUESTRspuma de PolietilenoOS